Now scheduling DHAs nationwide

Your dust hazard analysis, done right and kept current.

A qualified person reviews your facility, usually remotely, and delivers a DHA written to NFPA 660. Then our software keeps your shift checks, open fixes, and revalidation dates in one place, so your report keeps getting used after it is delivered.

Fixed price from your intake · Most studies done in 2 to 4 weeks · Free software setup with any DHA · How it works · See a sample report

Sample dust hazard analysis report showing the cover page, executive summary and prioritized findings
2 to 4 weeks
From your retainer and complete documents to your final DHA, for most facilities. Expedited studies available.
5 years
The longest a DHA can go without review. Any change to your process starts that review sooner.
$15K to $20K+
What most single-facility DHAs run. You get a fixed price from your intake before anything starts.

The problem

Your dust collector has been running for five years.
So has your DHA report.

Most DHAs end up as a PDF in a binder. Meanwhile filters get changed, a line gets added, a collector gets moved. When your insurer or an inspector asks what has been done since the report, the binder can’t tell them.

What we offer

Start with the DHA. Keep its recommendations and review dates on track with the software.

You can buy the DHA by itself. If you add the software, your equipment and DHA findings are loaded into it for you, so your team works from the report instead of filing it.

Services · Scheduling now

Dust Hazard Analysis

A dust hazard analysis led by a qualified person, as NFPA 660 defines one, with recommendations your team can prioritize and work through. Your study is led by a qualified person from our group of explosion safety professionals, each with years of hands-on combustible dust assessment experience. Get your DHA quote

Typical project$15K to $20K+
Written toNFPA 660
Software setupFree
Software · Launching late 2026 to early 2027

Compliance software

Shift checks on a plant tablet, alerts when a reading runs high or a check is missed, your DHA fixes tracked to closed, and an audit packet you can print in one click. See the software

Compliance$499/mo
Professional$1,499/mo
Enterprise$3,500/mo

Why now

NFPA 660 took effect January 1, 2026.

For years, combustible dust requirements were spread across six NFPA standards. NFPA 660 pulled them into one document. The requirements were reorganized into one document, so section numbers and cross-references changed. If your DHA was written before 2026, it is worth checking that it still lines up. If you have never had one, this is a good time to start.

Through Dec 2025
NFPA 61, 484, 652, 654, 655 and 664: six separate standards cover combustible dust.
Jan 1, 2026 · Effective
NFPA 660, the combined combustible dust standard, takes effect.
2026 onward
New DHAs and revalidations are written to NFPA 660.

Questions facilities ask

What facilities want to know first.

Do I need a PE-stamped DHA?
Usually not. NFPA 660 requires a dust hazard analysis to be performed or led by a qualified person, meaning someone who by knowledge, training and experience has demonstrated the ability to deal with combustible dust hazards. It does not require a professional engineer’s seal, and the standard’s own annex language makes the point that credentials such as PE, CSP or CIH do not by themselves qualify anyone to lead a DHA. Where a seal does get asked for, it usually comes from somewhere other than the code: an authority having jurisdiction reviewing a permit, an insurance carrier, a corporate procurement spec, or the point where a deliverable stops being analysis and becomes engineering design. We deliver qualified-person-led analyses. If your AHJ or carrier asks for a sealed report, your PE reviews our report, the revisions they request are quoted separately, and your PE seals it. Tell us on your intake so it is in your quote from the start.
What is NFPA 660, and why does it matter now?
NFPA 660 is the Standard for Combustible Dusts and Particulate Solids, effective January 1, 2026. It combines six previously separate standards (NFPA 61, 484, 652, 654, 655 and 664) into one document. NFPA 68 and 69 are referenced by it rather than folded into it. The requirements were reorganized into one document, so the organization and cross-references changed. Facilities with a pre-2026 DHA should confirm it still lines up with NFPA 660, and facilities that handle combustible dust but have no DHA need one.
What does a dust hazard analysis (DHA) cost?
Most single-facility DHAs run $15,000 to $20,000+, depending on the number of process areas, equipment in scope, and how much existing documentation is available. You get a fixed price from your intake, typically within two business days. Every DHA includes free setup of the compliance software, with your equipment and DHA findings loaded for you. See what drives DHA cost or get your DHA quote.
How often does a DHA have to be revisited?
At least every five years, and whenever the process changes. Both apply. The five-year clock is the one everyone remembers. The process-change trigger is the one that catches facilities, because a new material, a modified line, or a relocated collector means a review whether or not the calendar says so.
Does the software replace my DHA?
No. The software manages and documents your compliance work. It tracks your shift checks, ties records to the equipment actually running, tracks your DHA fixes, and produces audit-ready exports. It is not a substitute for a dust hazard analysis performed by a qualified person.
Will the monitoring hardware work on my existing collectors?
That is the plan. Monitoring kits are coming in late 2027, designed to mount on any brand of dust collector. Each kit is planned to include a cellular gateway, pressure transducer, and motor draw sensing, sending readings to the software. You keep the equipment you have and add readings you don’t have to walk out and take.

A note from the team
We have spent years in the dust collection world, walking plants and quoting systems. The same thing kept coming up. The DHA on the shelf no longer matched the equipment in the building, and nobody could quickly show what had been done since it was written.
DHA Report Group started to fix that. We deliver the DHA, then give your team a simple way to keep it current: checks on the floor, fixes tracked to closed, and records you can hand over when someone asks.

DHA Report Group, LLC

Start your DHA

Get your DHA quote.

Send your intake and you get a fixed price before anything starts. Most studies are done in 2 to 4 weeks from your retainer and complete documents.

Get your DHA quote

See a sample report